Posted in Rope Shovel
Custom Rope Shovel Service Pod
Posted
on 25 March 2025
Custom Rope Shovel Service PodZEMEK designed, built, and certified a custom Shovel Service pod at our client's request. The pod securely holds all necessary components for a rope shovel service day, ensuring they are easily accessible and securely strapped down. This design facilitates safe transportation and saves time during tight servicing schedules.We managed the entire process in-house, from design and quotation to fabrication. The design and welds were verified and certified by third par...
Posted in:MiningRope ShovelSpare Parts |
4100XPC Rope Shovel House Buffers
Posted by Ray Kemp
on 3 September 2024
)
Rubber Boom/House Buffer
Problems- Manual lift into place. Time consuming and unsafe.Difficult to change out as locating pins bend. Rubber material not durable. Solution Single Piece PolyurethaneSafely lifted by crane - lifting point provided. Reduced fitting time. More durable material = longer part life. Zemek Buffer after 5 years service ...
Problems- Manual lift into place. Time consuming and unsafe.Difficult to change out as locating pins bend. Rubber material not durable. Solution Single Piece PolyurethaneSafely lifted by crane - lifting point provided. Reduced fitting time. More durable material = longer part life. Zemek Buffer after 5 years service ...
Posted in:Rope ShovelSpare PartsSafety |
P&H 4100XPB Rebuild with Wearite bushes
Posted by Chris Padman
on 11 December 2020
)
ZEMEK Engineering has recently installed new Wearite bushes on a client's P&H4100 Dipper door.
Wearite's demonstrated benefits:
Improved safety
- Dry ice use eliminates liquid nitrogen handling risk.
- Safer handling with less than 3kg Wearite parts vs 20kg OEM metal parts.
Reduced Cost
- Two large bushes fitted under 30 minutes.
- No grease required in operation.
- No line bore required when replacing Wearite bushes.
See the simple installation ste...
Posted in:WEARITERope ShovelSafety |
Stocking Critical Spares for Rope Shovels
Posted by Chris Padman
on 20 November 2020
)
Zemek has supported Rope Shovel operators with stocks of critical spares for decades. Today the Zemek Mackay warehouse holds the latest generation spares for Komatsu P&H 4100 and CAT Bucyrus 7495 series shovels. These parts have been continuously upgraded in collaboration with operators and provide the best possible service.
Zemek Mackay holds-
· Latch bars
· &nb...
Posted in:Rope ShovelSpare Parts |